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Exploring the impact of red mud on the mechanical, durability, and microstructure properties of concrete

Prathamesh Pawar (Department of Civil Engineering, Dr Vishwanath Karad MIT World Peace University, Pune, India)
Sudhir Patil (Department of Civil Engineering, Dr Vishwanath Karad MIT World Peace University, Pune, India)
Sandeep Sathe (Department of Civil Engineering, Dr Vishwanath Karad MIT World Peace University, Pune, India)

World Journal of Engineering

ISSN: 1708-5284

Article publication date: 4 June 2024

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Abstract

Purpose

This study investigated the potential of partially replacing cement with red mud (RM) in concrete and examined its effects on its mechanical properties and microstructure. This study aims to explore sustainable alternatives to traditional cement and evaluate the performance of concrete mixtures with varying percentages (%) of RM as cement replacement.

Design/methodology/approach

This research aims to comprehensively understand the impact of RM on concrete, aiming for both environmental sustainability and improved construction materials. Subsequently, concrete mixtures were prepared with varying RM contents, ranging from 0% to 21% in increments of 3%, replacing cement. The workability of these mixtures was evaluated using the Slump Cone Test, whereas their mechanical properties (compressive strength, flexural strength and split tensile strength) were assessed through standardized tests. The durability was further investigated via water absorption, acid attack, rapid chloride permeability tests, open porosity test and Sorptivity test. To gain deeper insights into the internal structure of concrete, microstructure analysis was conducted using X-ray diffraction and scanning electron microscopy. Finally, the results were analyzed and quantified.

Findings

The finding demonstrates that substituting 12% of cement with RM not only boosts the mechanical characteristics of concrete but also mitigates waste disposal. The microstructural analysis identified a denser cement matrix and improved bonding between the cement paste and the aggregates, suggesting potential improvements in strength and durability.

Originality/value

These results suggest that RM can be efficiently used to produce sustainable concrete with potential applications in construction projects with environmental considerations.

Keywords

Acknowledgements

Funding: The authors affirm that no funding is available that might influence the research presented in this study.

Conflict of interest: The corresponding author affirms that none of the authors has any competing interests to declare.

Ethical approval: This research did not involve any experiments or studies with human participants or animals.

Citation

Pawar, P., Patil, S. and Sathe, S. (2024), "Exploring the impact of red mud on the mechanical, durability, and microstructure properties of concrete", World Journal of Engineering, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1108/WJE-02-2024-0082

Publisher

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Emerald Publishing Limited

Copyright © 2024, Emerald Publishing Limited

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