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Method for manufacturing ergonomic bespoke external breast prostheses using low-cost computer-aided technology

Lucia Regina (Postgraduate Program in Mechanical and Materials Engineering, Federal University of Technology - Paraná, Curitiba, Brazil)
José Aguiomar Foggiatto (Postgraduate Program in Mechanical and Materials Engineering, Federal University of Technology - Paraná, Curitiba, Brazil)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 25 October 2023

Issue publication date: 7 February 2024

127

Abstract

Purpose

Breast cancer is the most diagnosed type of cancer in the world, and mastectomies to remove tumors are still common. An external breast prosthesis (EBP) can be used to minimize the asymmetry, due to the ablation. Some governments do not cover costs of that assistive technology, and women end up using socks and fabric pockets filled with seeds, to simulate the volume lost in the surgery. This study aims to offer to those women a decent solution, ergonomic, but still affordable.

Design/methodology/approach

The authors interviewed 20 mastectomized Brazilian women, listened to their relate and 3D scanned them, to give rise to personalized external lightweight breast prostheses. The authors used free software for computer-aided design and computer-aided manufacturing, and low-cost 3D printers. From the strategy of bespoke products, this study generalized the method, to conceive mass customized prostheses, in a compromise solution that reduces personalization, conserving the best features of design.

Findings

This study achieved a method to manufacture ergonomic, bespoke external breast prostheses, using low-cost technology. Previous literature made them using expensive scanners, software and printers.

Research limitations/implications

The authors validated this method during pandemic, which restricted the number of patients the authors could have access to. This impacted authors’ possibility to work on matching the color of the final product and real skin. The authors understood, though, that precision of color, in the final product, is challenging, because of the peculiar aspects of human skin.

Originality/value

Using the method the authors proposed, personalized external breast prostheses can be manufactured using low-cost resources, democratizing better quality of life for more breast cancer survivors.

Keywords

Acknowledgements

The authors acknowledge the anonymous participants of this research, and also the Hospital Erasto Gaertner and Dr José Clemente Linhares, for the support received during the research, and CNPq, for the productivity scholarship in technological development and innovative extension (DT2) of the second author. The Ethical Committee of that hospital approved the procedures of the study, registered under the national system of submission (Plataforma Brasil) under the number 57438516.4.0000.0098. None of the authors had breast cancer.

Citation

Regina, L. and Foggiatto, J.A. (2024), "Method for manufacturing ergonomic bespoke external breast prostheses using low-cost computer-aided technology", Rapid Prototyping Journal, Vol. 30 No. 2, pp. 228-238. https://doi.org/10.1108/RPJ-06-2023-0200

Publisher

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Emerald Publishing Limited

Copyright © 2023, Emerald Publishing Limited

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