Effect of forming angle on the microstructure and properties of GH3536 nickel-based superalloy formed by SLM

Abstract

Purpose

This paper aims to identify the optimal forming angle for the selective laser melting (SLM) process and evaluate the mechanical properties of the SLM-formed GH3536 alloy in the aero-engine field.

Design/methodology/approach

Forming the samples with optimized parameters and analyzing the microstructure and properties of the block samples in different forming angles with scanning electron microscope, XRD, etc. so as to analyze and reveal the laws and mechanism of the block samples in different forming angles by SLM.

Findings

There are few cracks on the construction surface of SLM formed samples, and the microstructure shows columnar subgrains and cellular subgrains. The segregation of metal elements was not observed in the microstructure. The pattern shows strong texture strength on the (111) crystal plane. In the sample, the tensile strength of 60° sample is the highest, the plasticity of 90° forming sample is the best, the comprehensive property of 45° sample is the best and the fracture mode is plastic fracture. The comprehensive performance of the part is the best under the forming angle of 45°. To ensure the part size, performance and support structure processing, additional dimensions are added to the part structure.

Originality/value

In this paper, how to make samples with different forming angles is described. Combined with the standard of forged GH3536 alloy, the microstructure and properties of the samples are analyzed, and the optimal forming angle is obtained.

Citation

Chen, J., Huang, S., Chen, N., Yu, C., Yu, S., Liu, B., Hu, M. and Li, R. (2024), "Effect of forming angle on the microstructure and properties of GH3536 nickel-based superalloy formed by SLM", Rapid Prototyping Journal, Vol. 30 No. 2, pp. 393-403. https://doi.org/10.1108/RPJ-04-2023-0149