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Accuracy of 3D printed dental casts for protective dental splints during general anesthesia

Kyeong-Mee Park (Department of Advanced General Dentistry, Human Identification Research Institute, Yonsei University College of Dentistry, Seoul, Republic of Korea)
Jieun Cheong (Department of Advanced General Dentistry, Yonsei University College of Dentistry, Seoul, Republic of Korea)
Seoyul Kim (Department of Advanced General Dentistry, Yonsei University College of Dentistry, Seoul, Republic of Korea)
Wonse Park (Department of Advanced General Dentistry, Human Identification Research Institute, Yonsei University College of Dentistry, Seoul, Republic of Korea)
Kee-Deog Kim (Department of Advanced General Dentistry, Human Identification Research Institute, Yonsei University College of Dentistry, Seoul, Republic of Korea)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 18 February 2022

Issue publication date: 29 June 2022

94

Abstract

Purpose

The purpose of this study is to obtain the optimal three-dimensional (3D) printing condition through the accuracy evaluation of the protective dental splints (PDSs) produced using 3D printed dental casts under various conditions.

Design/methodology/approach

The dental casts of dentiform were made using the conventional method and three digital methods. The three 3D printers used one or two materials for each, and the density of the material was varied to find the appropriate printing condition. PDSs were fabricated by the same method using vacuum former on conventional dental casts, and 3D printed dental casts. PDSs were mounted on a dentiform, and the accuracy was measured according to the criteria.

Findings

All of the PDSs fabricated using the traditional method showed the highest accuracy, whereas the PDSs made using 3D printed casts showed accuracies that varied with the type of printer, material characteristics and printing density. Achieving the accuracy required for 3D printed dental casts to be used as protective dental devices made with a vacuum former requires appropriate materials and 3D printing density. The findings of this study can be used when making 3D printed models and individual PDSs through intraoral scanning for patients in whom it is difficult to take impressions using traditional methods.

Originality/value

When a digital device is applied to the fabrication of PDSs, it has the advantage of saving time and materials and preventing damage to teeth and periodontal tissue that may occur during the conventional method.

Keywords

Acknowledgements

Kyeong-Mee Park and Jieun Cheong equally contributed to this study as co-first author; Kee-Deog Kim & Wonse Park are co-corresponding authors.

This research was supported by a graft of the Korea Health Technology R&D Project through the Korea Health Industry Development Institute (KHIDI), funded by the Ministry of Health & Welfare, Republic of Korea (grant number: HI16C0822).

Author contributions statement: J.C. and K.M.P. performed oral scanning and 3D printing. J.C., K.M.P. and S.K evaluated the accuracy of the casts. J.C. and K.M.P. wrote the manuscript. W.P. conducted statistical analyses and reviewed the manuscript. K.D.K. and W.P. devised the research idea and edited and supervised all of the work. All authors participated in the final review of the manuscript.

Publisher’s note: Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Citation

Park, K.-M., Cheong, J., Kim, S., Park, W. and Kim, K.-D. (2022), "Accuracy of 3D printed dental casts for protective dental splints during general anesthesia", Rapid Prototyping Journal, Vol. 28 No. 7, pp. 1374-1381. https://doi.org/10.1108/RPJ-04-2021-0092

Publisher

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Emerald Publishing Limited

Copyright © 2022, Emerald Publishing Limited

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