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A fractal model of rough surfaces based on ellipsoidal asperities

Haifeng Yu (School of Physical Science and Technology, ShanghaiTech University, Shanghai, China)
Yao Wang (School of Physical Science and Technology, ShanghaiTech University, Shanghai, China)
Chuang Gao (Center for Advanced Energy System and Power Equipment, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai, China)

Industrial Lubrication and Tribology

ISSN: 0036-8792

Article publication date: 11 June 2024

Issue publication date: 26 June 2024

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Abstract

Purpose

This study aims to use fractal theory to investigate the contact mechanics of two bidirectional anisotropic surfaces, taking into account the friction coefficient of the contact interface. This study introduces a model that centers on normal contact load and contact stiffness, providing an extensive framework to elucidate the interactions between these surfaces.

Design/methodology/approach

The research adopts the Weierstrass–Mandelbrot (W-M) function for simulating bidirectional surface profiles. Through the application of elastic-plastic contact theory, it evaluates the contact area and load of a singular asperity across elasticity, elastoplasticity and plasticity phases. The contact load and stiffness of the rough surface are determined using a refined asperity density distribution function, and these findings are juxtaposed with extant models to validate their precision and rationality.

Findings

The study delineates the influence of fractal dimension (D), surface roughness (G), ellipse eccentricity (e) and friction coefficient (µ) on the contact area, load and stiffness. It reveals that the contact area enlarges with the fractal dimension (D) yet diminishes with increased eccentricity (e), roughness (G) and friction coefficient (µ). These elements considerably affect the contact load and stiffness, underscoring their significance in comprehending surface interactions.

Originality/value

This study applies fractal theory to analyze the contact mechanics of bidirectional anisotropic surfaces, considering the geometry and mechanics of ellipsoidal asperities on rough surfaces to develop a contact mechanics model. This model clarifies the deformation of an asperity in normal contact, presenting a more rational alternative to current models.

Keywords

Acknowledgements

Funding: This work was funded by the Youth Program of Chinese Academy of Sciences (No. E224821231).

Conflict of interest: The authors declare that they have no conflict of interest.

Citation

Yu, H., Wang, Y. and Gao, C. (2024), "A fractal model of rough surfaces based on ellipsoidal asperities", Industrial Lubrication and Tribology, Vol. 76 No. 5, pp. 666-677. https://doi.org/10.1108/ILT-12-2023-0392

Publisher

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Emerald Publishing Limited

Copyright © 2024, Emerald Publishing Limited

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