Exploring barriers in lean implementation
Abstract
Purpose
The purpose of this paper is to present an analysis of research on lean focusing on barriers in its implementation through a systematic literature survey.
Design/methodology/approach
A literature survey of peer-reviewed journal articles, survey reports, master theses, doctoral theses and paradigmatic books with managerial impact is used as the research methodology.
Findings
The findings derived from the evaluation of the publications analyzed have led to the identification of 24 lean barriers. The success of lean implementation will not be entirely based on application of appropriate tools and techniques alone but also on the top managements' involvement and leadership, workers' attitude, resources and the organizational culture.
Research limitations/implications
This literature survey is primarily focused on lean implementation in the manufacturing sector.
Practical implications
This paper explores barriers for successful lean implementation and provides a concise description of the barriers that will be helpful for further studies in the domain of lean manufacturing.
Social implications
Government of many countries around the world is encouraging and helping small- and medium-scale industries to understand and implement lean systems by preparing accessible database of lean consultants, providing financial assistance for training by professionals and establishing professional associations. However, many industries experienced failure in lean implementation. This research work provides a launching pad to develop a strategy to tackle barriers for successful lean implementation.
Originality/value
This paper puts forward the key barriers that should be tackled for successful lean implementation. It might represent new opportunities for rigorous and relevant research that would contribute to more translucent knowledge of lean being gained.
Keywords
Citation
R. Jadhav, J., S. Mantha, S. and B. Rane, S. (2014), "Exploring barriers in lean implementation", International Journal of Lean Six Sigma, Vol. 5 No. 2, pp. 122-148. https://doi.org/10.1108/IJLSS-12-2012-0014
Publisher
:Emerald Group Publishing Limited
Copyright © 2014, Emerald Group Publishing Limited