Optimization of ultrasonic welding parameters for better seam performance
International Journal of Clothing Science and Technology
ISSN: 0955-6222
Article publication date: 14 November 2023
Issue publication date: 13 February 2024
Abstract
Purpose
Ultrasonic welding is an emerging apparel manufacturing technique. However, the applications are widely explored in the field of technical textiles, with less exploration in the apparel endues. The purpose of this study is to explore the application of ultrasonic welding in apparel by analyzing the impacts of different parameters.
Design/methodology/approach
This study analyzed the influence of ultrasonic welding parameters, including pressure, welding speed and ultrasonic power on the seam performances (seam strength, seam bursting strength, seam thickness and seam stiffness). The parameters are optimized using Box–Behnken experimental design to achieve better seam performances.
Findings
The properties of ultrasonic seams are influenced by welding and fabric properties. Ultrasonically welded seams showed better performances in the case of comfort properties of seams, whereas the functional properties are lesser compared to conventional seams.
Originality/value
The findings of the research clearly outline the level of influence of different parameters on the performance of the ultrasonically welded seams in knitted fabrics, which can greatly help in applying ultrasonic welding manufacturing methods in apparel manufacturing.
Keywords
Citation
Raja Balasaraswathi, S. and Bajpai, J.D. (2024), "Optimization of ultrasonic welding parameters for better seam performance", International Journal of Clothing Science and Technology, Vol. 36 No. 1, pp. 34-51. https://doi.org/10.1108/IJCST-06-2023-0079
Publisher
:Emerald Publishing Limited
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