A hybrid tool wear prediction model based on JDA

Abstract

Purpose

Aiming at solving the problems of low prediction accuracy and poor generalization caused by the difference in tool wear data distribution and the fixation of single global model parameters, a hybrid prediction modeling method for tool wear based on joint distribution adaptation (JDA) is proposed.

Design/methodology/approach

Firstly, JDA is exploited to adapt the data features with different data distributions. Then, the adapted data features are identified by the KNN classifier. Finally, according to the tool state classification results, different regression prediction models are assigned to different wear stages to complete the whole tool wear prediction task.

Findings

The results of milling experiments show that the maximum prediction accuracy of this method is 95.13%, and it has good recognition accuracy and generalization performance. Through the application of the tool wear hybrid prediction modeling method, the prediction accuracy and generalization performance of the model are improved and the tool monitoring is realized.

Originality/value

The research results can provide solutions and a theoretical basis for the application of tool wear monitoring technology in practical industrial applications.

Citation

Huang, H., Yu, W., Yao, J. and Yang, P. (2024), "A hybrid tool wear prediction model based on JDA", Engineering Computations, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1108/EC-08-2023-0405